Customized OEM Steel Precision Casting Parts – Ductile Cast Iron CNC Machining Parts Detail:
Ductile cast iron shock absorber cover for freight cars produced by resin coated sand casting and CNC precision machining processes from China casting company.
| Resin Coated Sand Casting Metal and Alloys | |
| Metal & Alloys | Popular Grade |
| Gray Cast Iron | GG10~GG40; GJL-100 ~ GJL-350; |
| Ductile (Nodular) Cast Iron | GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2 |
| Austempered Ductile Iron (ADI) | EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2 |
| Carbon Steel | C20, C25, C30, C45 |
| Alloy Steel | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V |
| Stainless Steel | Ferritic Stainless Steel, Martensitic Stainless Steel, Austenitic Stainless Steel, Precipitation Hardening Stainless Steel, Duplex Stainless Steel |
| Aluminium Alloys | ASTM A356, ASTM A413, ASTM A360 |
| Brass / Copper-based Alloys | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 |
| Standard: ASTM, SAE, AISI, GOST, DIN, EN, ISO, and GB | |
▶ Available Machining Process
• Turning
• Milling
• Lathing
• Drilling
• Honing, Grinding.
• Washing
▶ Available Ferrous Metal Materials for CNC Machined Parts:
• Cast Iron including gray iron and ductile iron
• Carbon Steel from low carbon steel, medium carbon steel and high carbon steel.
• Alloy steel and stainless steel from standard grades to special grades on request.
▶ Available Non-Ferrous Metal Materials for CNC Machining:
• Aluminum and their alloys
• Brass and Copper
• Zinc and their alloys
• Stainless Steel, Duplex
• Heat-resistant Steel, Corrosion-resistant Steel and other metal with special mechanical properties.
| CNC Precision Machining Capabilities | ||||
| Facilities | Quantity | Size Range | Annual Capacity | General Accuracy |
| Vertical Machining Center (VMC) | 48 sets | 1500mm × 1000mm × 800mm | 6000 tonn or 300000 pieces | ±0.005 |
| Horizontal Machining Center (VMC) | 12 sets | 1200mm × 800mm × 600mm | 2000 tons or 100000 pieces | ±0.005 |
| CNC Machine | 60 sets | Max turning dia. φ600mm | 5000 tons or 600000 pieces | |
▶ Our In-house Machining Workshop Give Our Customers the Following Advantages:
• Short lead time for machined castings and forgings.
• Only one contact for castings, forgings and machining.
• Fast transmission between foundry and machining workshop.
• Well communication inside our systems and with our customers.
▶ General Commerial Terms
• Main workflow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
• Leadtime: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
• Payment Terms: To be negotiated.
• Payment methods: T/T, L/C, West Union, Paypal.
| Comparison of Different Casting Processes | |||||
| Items | Sand Casting | Permanent Mold Casting | Die Casting | Investment Casting | Shell Mold Casting |
| Typical dimensional tolerances, inches | ± .010" | ± .010" | ± .001" | ± .010" | ± .005" |
| ± .030" | ± .050" | ± .015" | ± .020" | ± .015" | |
| Relative cost in quantity | Low | Low | Lowest | Highest | Medium high |
| Relative cost for small number | Lowest | High | Highest | Medium | Medium High |
| Permissible weight of casting | Umlimited | 100 lbs. | 75 lbs. | Ounces to 100 lbs. | Shell ozs. To 250 lbs. no-bake 1/2 lb. - tons |
| Thinnest section castable, inches | 1/10" | 1/8" | 1/32" | 1/16" | 1/10" |
| Relative surface finish | Fair to good | Good | Best | Very Good | Shell good |
| Relative ease of casting complex design | Fair to good | Fair | Good | Best | Good |
| Relative ease of changing design in production | Best | Poor | Poorest | Fair | Fair |
| Range of alloys tht can be cast | unlimited | Aluminium and copper base preferable | Aluminum base prepferable | Unlimted | Unlimited |
Product detail pictures:
Related Product Guide:
Our enterprise aims to operating faithfully, serving to all of our prospects , and working in new technology and new machine frequently for Customized OEM Steel Precision Casting Parts – Ductile Cast Iron CNC Machining Parts, The product will supply to all over the world, such as: Indonesia , Mozambique , Detroit , In order to meet more market demands and long-term development, a 150, 000-square-meter new factory is under construction, which will be put into use in 2014. Then, we shall own a large capacity of producing. Of course, we are going to continue improving the service system to meet the requirements of customers, bringing health, happiness and beauty to everyone.
By Erica
from Russia
- 2018.12.11 11:26
We have been cooperated with this company for many years, the company always ensure timely delivery ,good quality and correct number, we are good partners.
By Merry
from Manchester
- 2018.09.21 11:44
