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High Performance Lost Wax Casting Factory - Gray Cast Iron Casting Wheel with CNC Machining – RMC Foundry

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  • High Performance Lost Wax Casting Factory - Gray Cast Iron Casting Wheel with CNC Machining – RMC Foundry

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High Performance Lost Wax Casting Factory - Gray Cast Iron Casting Wheel with CNC Machining – RMC Foundry Detail:

Grey cast iron products by sand mold casting and CNC precision machining processes.

Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request or Standard (ISO8062-2013 or Chinese Standard GB/T 6414-1999)
• Mold Materials: Green Sand Casting, Shell Mold Sand Casting.

Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request or According to Standard (ISO8062-2013 or Chinese Standard GB/T 6414-1999)
• Mold Materials: Green Sand Casting, Resin Coated Sand Shell Molding Casting.

The sand mold casting foundry at RMC is equipped with a complete metallurgical laboratory to determin the chemical and mechanical characteristics of each melt and to analyse the metallurgic condition of the molten metal before pouring. Microsections are examined under the microscope to obtain final information. If possible or needed, we can issure 3.1 Certificate for each delivery part on customers’ demand.

Sand casting products could serve in many industries such as Drums, Gear, Gear Housing, Mining Machinery, Mounting Block, Hydraulic Pressure Pump, Bearing Seat, Support Ring, Idler Wheel, Clamp, Mounting Bracket, Wheel Hub, Wedge Socket, Track Pad For Mining Equipment, Hydraulic Rod Yoke…etc.

Mechanical Properties of Gray Cast Iron
Item according to DIN EN 1561 Measure Unit EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350
EN-JL 1020 EN-JL 1030 EN-JL 1040 EN-JL 1050 EN-JL 1060
Tensile Strength Rm MPA 150-250 200-300 250-350 300-400 350-450
0.1% Yield Strength Rp0,1 MPA 98-165 130-195 165-228 195-260 228-285
Elongation Strength A % 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8
Compressive Strength σdB MPa 600 720 840 960 1080
0,1% Compressive Strength σd0,1 MPa 195 260 325 390 455
Flexural Strength σbB MPa 250 290 340 390 490
Schuifspanning σaB MPa 170 230 290 345 400
Shear Stress TtB MPa 170 230 290 345 400
Modules of elasticity E GPa 78 – 103 88 – 113 103 – 118 108 – 137 123 – 143
Poisson number v – 0,26 0,26 0,26 0,26 0,26
Brinell hardness HB 160 – 190 180 – 220 190 – 230 200 – 240 210 – 250
Ductility σbW MPa 70 90 120 140 145
Tension and pressure change σzdW MPa 40 50 60 75 85
Breaking Strength Klc N/mm3/2 320 400 480 560 650
Density g/cm3 7,10 7,15 7,20 7,25 7,30

Cast iron is an iron-carbon cast alloy with other elements that is made by remelting pig iron, scrap, and other additions. For differentia- tion from steel and cast steel, cast iron is defined as a cast alloy with a carbon content (min 2.03%) that ensures the solidification of the final phase with a eutectic transformation. Depending on chemical specifications, cast irons can be non- alloyed or alloyed. The range of alloyed irons is much wider, and they contain either higher amounts of common components, such as silicon and manganese, or special additions, such as nickel, chromium, aluminum, molybdenum, tungsten, copper, vana- dium, titanium, plus others. Generally speaking, the cast iron could be divided into gray iron, ducitle iron (nodular iron), white cast iron, compacted graphite iron and malleable cast iron.

grey cast iron sand casting manufacturer

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