Factory Supply Sand Casting Manufacturer - Ductile Cast Iron Casting Pump Housing – RMC Foundry Detail:
Customized nodular iron casting pump housing by sand mold casting process and CNC machining.
Ductile cast iron, which is represent a group of cast iron, also called nodular iron, spheroidal graphite cast iron or SG iron. Nodular cast iron obtains nodular graphite through spheroidization and inoculation treatment, which effectively improves the mechanical properties of the cast iron, especially the plasticity and toughness, so as to obtain higher strength than carbon steel.
Ductile iron is not a single material but is part of a group of materials which can be produced to have a wide range of properties through control of the microstructure. The common defining characteristic of this group of materials is the shape of the graphite. In ductile irons, the graphite is in the form of nodules rather than flakes as it is in grey iron. The sharp shape of the flakes of graphite create stress concentration points within the metal matrix and the rounded shape of the nodules less so, thus inhibiting the creation of cracks and providing the enhanced ductility that gives the alloy its name.
Nodular cast iron has rapidly developed into a cast iron material second only to gray cast iron and widely used. The so-called “substituting iron for steel” mainly refers to ductile iron. Ductile iron is often used to produce parts for crankshafts and camshafts for automobiles, tractors, and internal combustion engines, as well as medium-pressure valves for general machinery.
In the design stage of ductile iron casting products, a special project team should be set up to conduct “Design Failure Mode and Effects Analysis” (DFMEA). The project team generally consists of product designers, casting process designers, and environmental protection professionals. The main content of the DFMEA analysis should include whether the requirements of the casting quality for the part structure, the casting process for the casting structure, and the casting process for environmental protection requirements are all met.
Cast Iron | Grade | Standard |
Grey Cast Iron | EN-GJL-150 | EN 1561 |
EN-GJL-200 | ||
EN-GJL-250 | ||
EN-GJL-300 | ||
EN-GJL-350 | ||
Ductile Cast Iron | EN-GJS-350-22/LT | EN 1563 |
EN-GJS-400-18/LT | ||
EN-GJS-400-15 | ||
EN-GJS-450-10 | ||
EN-GJS-500-7 | ||
EN-GJS-550-5 | ||
EN-GJS-600-3 | ||
N-GJS-700-2 | ||
EN-GJS-800-2 | ||
Austempered Ductile Iron | EN-GJS-800-8 | EN 1564 |
EN-GJS-1000-5 | ||
EN-GJS-1200-2 | ||
SiMo Cast Iron | EN-GJS-SiMo 40-6 | |
EN-GJS-SiMo 50-6 |
Performance Characteristics of Ductile Iron Castings:
• Fluidity and line shrinkage of ductile iron are very close to those of gray cast iron
• The tendency of volume shrinkage and internal stress formation is greater than that of gray cast iron, which is prone to shrinkage and cracks
• The strength, plasticity, and elastic modulus of ductile iron are larger than those of gray cast iron, with good abrasion resistance
• Shock absorption is worse than gray cast iron
Structural Characteristics of Ductile Iron Castings:
• Generally designed to be uniform wall thickness, and try thick section should be avoid if possible
• For certain thick and large section castings, hollow structure or structure with reinforced ribs should be adopted
Sand Casting Capabilities at RMC Foundry | ||
Description | Molding by hand | Molding by Automatic Machines |
Max size of Castings | 1,500 mm × 1000 mm × 500 mm | 1,000 mm × 800 mm × 500 mm |
Casting Weight Range | 0.5 kg – 1,000 kg | 0.5 kg – 500 kg |
Annual Capacity | 5,000 tons – 6,000 tons | 8,000 tons – 10,000 tons |
Casting Tolerance | On Request or Standard (ISO8062-2013 or GB/T 6414-1999) | |
Molding Materials | Green Sand, Resin Coated Sand | |
Casting Metal & Alloys | Gray Iron, Ductile Iron, Cast Steel, Stainless Steel, Al Alloys, Brass, Bronze…etc. |
Advantages of Sand Casting Process:
• Low Cost due to its cheap and recyclable mold materials and simple production equipment.
• Wide range of unit weight from 0.10 kg to 500 kgs or even bigger.
• Various Structure from simple type to complex type.
• Suitable for production requirements of various quantity.
Sand Mold Casting Foundry
Sand Mold Casting Foundry in China
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Our solutions are broadly acknowledged and dependable by users and may meet consistently developing economic and social requires for Factory Supply Sand Casting Manufacturer - Ductile Cast Iron Casting Pump Housing – RMC Foundry, The product will supply to all over the world, such as: Turin , Brasilia , Iran , Please really feel free to send us your requirements and we'll respond to you asap. We have got a professional engineering group to serve for your just about every detailed needs. Cost-free samples could be sent for you personally to understand much more information. In an effort to meet your requires, please really feel free to make contact with us. You may send us emails and contact us directly. Moreover, we welcome visits to our factory from around the globe for much better recognizing of our organization. nd items. In our trade with merchants of numerous countries, we usually adhere for the principle of equality and mutual benefit. It is actually our hope to market, by joint efforts, each trade and friendship to our mutual advantage. We look forward to getting your inquiries.
By Eleanore from Berlin - 2018.10.01 14:14
Product quality is good, quality assurance system is complete, every link can inquire and solve the problem timely!
By Diego from Sheffield - 2018.06.12 16:22