Wear-resistant alloy steel sand castings are the casting parts produced by sand casting process made of wear-resistant alloy steel. At RMC Foundry, the main sand casting processes we could use for wear-resistant alloy steel are green sand casting, resin coated sand casting, no-bake sand mold casting, lost foam casting, vacuum casting and investment casting. The heat treatment, surface treatment and CNC machining are also available at our factory as per your drawings and requirements.
Among a wide variety of casting alloys, wear-resistant cast steel is a very widely used alloy steel. Wear-resistant cast steel mainly improves the wear resistance of steel castings by adding different content of alloying elements, such as manganese, chromium, carbon, etc., to the alloy. At the same time, the wear resistance of wear-resistant steel castings also depends on the heat treatment method used by the foundry and the structure of the casting.
According to different wear characteristics, the wear of steel castings can be divided into abrasive wear, adhesive wear, fatigue wear, corrosion wear and fretting wear. Wear-resistant steel castings are mainly used in industrial fields with complex working conditions and high mechanical performance requirements, such as mining, metallurgy, construction, power, petrochemical, water conservancy, agriculture and transportation industries. Wear-resistant steel castings are mostly used in abrasion conditions with a certain impact load, such as grinding equipment, excavators, crushers, tractors, etc.
In the foundry industry, the commonly used types of wear-resistant cast steel include wear-resistant manganese steel, wear-resistant chromium steel, wear-resistant low-alloy cast steel and wear-resistant carbon steel.
Casting Process | Annual Capacity / Tons | Main Materials | Casting Weight | Dimensional Tolerance Grade (ISO 8062) | Heat Treatment | |
Green Sand Casting | 6000 | Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel, Special Alloy Steel | 0.3 kg to 200 kg | CT11~CT14 | Normalization, Quenching, Tempering, Annealing, Carburization | |
Resin Coated Sand Casting (Shell Casting) | 0.66 lbs to 440 lbs | CT8~CT12 | ||||
Lost Wax Investment Casting | Water Glass Casting | 3000 | Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron | 0.1 kg to 50 kg | CT5~CT9 | |
0.22 lbs to 110 lbs | ||||||
Silica Sol Casting | 1000 | 0.05 kg to 50 kg | CT4~CT6 | |||
0.11 lbs to 110 lbs | ||||||
Lost Foam Casting | 4000 | Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al | 10 kg to 300 kg | CT8~CT12 | ||
22 lbs to 660 lbs | ||||||
Vacuum Casting | 3000 | Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel | 10 kg to 300 kg | CT8~CT12 | ||
22 lbs to 660 lbs | ||||||
High Pressure Die Casting | 500 | Aluminium Alloys, Zinc Alloys | 0.1 kg to 50 kg | CT4~CT7 | ||
0.22 lbs to 110 lbs |