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Custom Products from Gray Iron Casting Company – Stainless Steel Precision Machining Parts – RMC Foundry

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  • Main Materials: Ferrous Metal, Non-Ferrous Metal
  • Surface Treatment: Shot Blasting, Sand Blasting, Satin, Polishing, Painting, Anodizing, Zinc Plating and as per request if required
  • Heat Treatment: Annealing, Normalizing, Quenching, Tempering, Solid Solution or as request
  • CNC Machining : Available by CNC Machines and Machining Centers
  • Testing: Dimensional Inspection, Chemical Composition, Mechanical Properties, NDT, Pressure, Static Balancing, Dynamic Blancing
  • Engineering Service: OEM / ODM
  • Price Terms: FOB (FCA), CFR, CIF, DDU, DDP
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    Our primary objective is usually to offer our shoppers a serious and responsible small business relationship, offering personalized attention to all of them for Stainless Steel Investment Casting Manufacturer , Aluminium Alloy Gravity Casting , No Bake Molding Casting , For further queries or should you have any question regarding our products, please do not hesitate to contact us.
    Custom Products from Gray Iron Casting Company – Stainless Steel Precision Machining Parts – RMC Foundry Detail:

    China CNC machining services provider to have the stainless steel machined as per your drawings and requirements.

    CNC machining refers to the machining process proceed by Computerized Numberical Control (CNC for short). It is aided by the CNC to reach a high and steady accuracy with less labor cost. Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing.

    Exactly what the “controlled” part of the definition implies can vary, but it almost always implies the use of machine tools (in addition to just power tools and hand tools). This is a process used to manufacture many metal products, but it can also be used on materials such as wood, plastic, ceramic, and composites. The CNC machining covers many different processes such as milling, turning, lathing, drilling, honing, grinding…etc.

     

    CNC Precision Machining Capabilities
    Facilities Quantity Size Range Annual Capacity General Accuracy
    Vertical Machining Center (VMC) 48 sets 1500mm × 1000mm × 800mm 6000 tonn or 300000 pieces ±0.005
    Horizontal Machining Center (VMC) 12 sets 1200mm × 800mm × 600mm 2000 tons or 100000 pieces ±0.005
    CNC Machine 60 sets Max turning dia. φ600mm 5000 tons or 600000 pieces
    Excutive Standard of Casting Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Russia) or GBT 6414 (China).

    The machining center is developed from the CNC milling machine. The biggest difference from the CNC milling machine is that the machining center has the ability to automatically exchange machining tools. By installing tools for different purposes on the tool magazine, the machining tools on the spindle can be changed by the automatic tool changer in one clamping to realize multiple machining features.

    The CNC machining center is a high-efficiency automated machine tool that is composed of mechanical equipment and a CNC system and is suitable for processing complex parts. The CNC machining center is currently one of the most widely used CNC machine tools in the world with strong comprehensive processing ability. It can complete more processing content after the workpiece is clamped at one time. The processing accuracy is high. For batch workpieces with medium processing difficulty, its efficiency is 5-10 times that of ordinary equipment, especially it can complete Many processings that cannot be completed by ordinary equipment are more suitable for single-piece processing with more complex shapes and high precision requirements or for small and medium batch production of multiple varieties. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on one device, so that it has a variety of technological means.

    China CNC Machining Services Supplier

    Machining centers are classified into horizontal and vertical machining centers according to their spatial position during spindle machining. Classified according to process use: boring and milling machining center, compound machining center. According to the special classification of functions, there are: single workbench, double workbench and multi-workbench machining center. Machining centers with single-axis, dual-axis, three-axis, four-axis, five-axis and interchangeable headstocks, etc.

    CNC machining is the kind of precision machining by CNC machines such as advanced machining centers which have top end 5 axis machining center, 4 axis double platform machining center, or CNC turning lathes which can also be developed to CNC turning center having capability of changing more than 15 cutters within one holding shift; CNC milling machine and CNC drilling and tapping centers.Precision machining of steel casting is different from machining of steel profile. Precision casting has already achieve quite exact shape of what is desired, thus it saves lots of machining compared with machining from steel profile directly. Also because of this reason, we usually have to consider machining surface and proper machining allowance before casting. Our regular procure is to work out raw casting drawing along with machining drawing to specify machining area and machining allowance on the drawing.

    RMC investment casting foundry has equipped with 4 axis machining centers, 15 sets of CNC turning lathes and 3 sets of cnc milling machines, along with assistant common versatile turning, milling, tapping, drilling and grinding machines, we have the capability of machining nearly all kinds of steel castings.

    Equivalent Grade of Cast Alloy Steel from Different Markets
    GROUPS AISI W-stoff DIN BS SS AFNOR U.N.E. / I.H.A. JIS UNI
    Low Alloy Steel 9255 1.0904 55 Si 7 250 A 53 2090 55 S 7 56Si7 - 5SSi8
    1335 1.1167 36 Mn 5 150 M 36 2120 40 M 5 36Mn5 SMn 438(H) -
    1330 1.1170 28 Mn 6 150 M 28 - 20 M 5 - SCMn1 C28MN
    P4 1.2341 X6 CrMo 4 - - - - - -
    52100 1.3505 100 Cr 6 534 A 99 2258 100 C 6 F.131 SUJ 2 100Cr6
    A204A 1.5415 15 Mo 3 1501 240 2912 15 D 3 16 Mo3 STBA 12 16Mo3 KW
    8620 1.6523 21 NiCrMo 2 805 M 20 2506 20 NCD 2 F.1522 SNCM 220(H) 20NiCrMo2
    8740 1.6546 40NiCrMo22 311-Type 7 - 40 NCD 2 F.129 SNCM 240 40NiCrMo2(KB)
    - 1.6587 17CrNiMo6 820 A 16 - 18 NCD 6 14NiCrMo13 - -
    5132 1.7033 34 Cr 4 530 A 32 - 32 C 4 35Cr4 SCr430(H) 34Cr4(KB)
    5140 1.7035 41 Cr 4 530 A 40 - 42 C 2 42 Cr 4 SCr 440 (H) 40Cr4
    5140 1.7035 41 Cr 4 530 A 40 - 42 C 2 42 Cr 4 SCr 440 (H) 41Cr4 KB
    5140 1.7045 42 Cr 4 530 A 40 2245 42 C 4 TS F.1207 SCr 440 -
    5115 1.7131 16 MnCr 5 (527 M 20) 2511 16 MC 5 F.1516 - 16MnCr5
    5155 1.7176 55 Cr 3 527 A 60 2253 55 C 3 - SUP 9(A) 55Cr3
    4130 1.7218 25 CrMo 4 1717CDS 110 2225 25 CD 4 F.1251/55Cr3 SCM 420 / SCM430 25CrMo4(KB)
    4135 (4137) 1.7220 35 CrMo 4 708 A 37 2234 35 CD 4 34 CrMo 4 SCM 432 34CrMo4KB
    4142 1.7223 41 CrMo 4 708 M 40 2244 42 CD 4 TS 42 CrMo 4 SCM 440 41 CrMo 4
    4140 1.7225 42 CrMo 4 708 M 40 2244 40 CD 4 F.1252 SCM 440 40CrMo4
    4137 1.7225 42 CrMo 4 708 M 40 2244 42 CD 4 F.1252 SCM 440 42CrMo4
    A387 12-2 1.7337 16 CrMo 4 4 1501 620 2216 15 CD 4.5 - - 12CrMo910
    - 1.7361 32CrMo12 722 M 24 2240 30 CD 12 F.124.A - 30CrMo12
    A182 F-22 1.7380 10 CrMo9  10 1501 622 2218 12 CD 9, 10 F.155 / TU.H - 12CrMo9 10
    6150 1.8159 50 CrV 4 735 A 50 2230 50 CV 4 F.143 SUP 10 50CrV4
    - 1.8515 31 CrMo 12 722 M 24 2240 30 CD 12 F.1712 - 30CrMo12
    - - - - - - - - -
    Medium Alloy Steel W1 1.1545 C105W1 BW1A 1880 Y 105 F.5118 SK 3 C100 KU
    L3 1.2067 100Cr6 BL 3 (2140) Y 100 C 6 F.520 L - -
    L2 1.2210 115 CrV 3 - - - - - -
    P20 + S 1.2312 40 CrMnMoS 8 6 - - 40 CMD 8 +S X210CrW12 - -
    - 1.2419 105WCr6 - 2140 105W C 13 F.5233 SKS 31 107WCr5KU
    O1 1.2510 100 MnCrW 4 BO1 - 90MnWCrV5 F.5220 (SK53) 95MnWCr5KU
    S1 1.2542 45 WCrV 7 BS1 2710 55W20 F.5241 - 45WCrV8KU
    4340 1.6582 34 CrNiMo 6 817 M 40 2541 35 NCD 6 F.1280 SNCM 447 35NiCrMo6KB
    5120 1.7147 20 MnCr 5 - - 20 MC 5 - - -
    - - - - - - - - -
    Tool and High Alloy Steel D3 1.2080 X210 Cr 12 BD3 2710 Z200 C 12 F.5212 SKD 1 X210Cr13KU
    P20 1.2311 40 CrMnMo 7 - - 40 CMD 8 F.5263 - -
    H13 1.2344 X40CrMoV 5 1 BH13 2242 Z 40 CDV 5 F.5318 SKD 61 X40CrMoV511KU
    A2 1.2363 X100 CrMoV 5 1 BA2 2260 Z 100 CDV 5 F.5227 SKD 12 X100CrMoV51KU
    D2 1.2379 X155 CrMoV 12 1 BD2 2310 Z 160 CDV 12 F.520.A SKD11 X155CrVMo121KU
    D4 (D6) 1.2436 X210 CrW 12 BD6 2312 Z 200 CD 12 F.5213 SKD 2 X215CrW121KU
    H21 1.2581 X30WCrV9 3 BH21 - Z 30 WCV 9 F.526 SKD5 X30WCrV 9 3 KU
    L6 1.2713 55NiCrMoV 6 - - 55 NCDV 7 F.520.S SKT4 -
    M 35 1.3243 S6/5/2/5 BM 35 2723 6-5-2-5 F.5613 SKH 55 HS6-5-5
    M 2 1.3343 S6/5/2 BM2 2722 Z 85 WDCV F.5603 SKH 51 HS6-5-2-2
    M 7 1.3348 S2/9/2 - 2782 2 9 2 - - HS2-9-2
    HW 3 1.4718 X45CrSi 9 3 401 S 45 - Z 45 CS 9 F.3220 SUH1 X45CrSi8
    - 1.7321 20 MoCr 4 - 2625 - F.1523 - 30CrMo4
    High Tensile Strength Steel A128 (A) 1.3401 G-X120 Mn 12 BW10 2183 Z 120 M 12 F.8251 SCMnH 1 GX120Mn12

    Capabilities of Investment Casting Foundry:
    • Max Size: 1,000 mm × 800 mm × 500 mm
    • Weight Range: 0.5 kg – 100 kg
    • Annual Capacity: 2,000 tons
    • Bond Materials for Shell Building: Silica Sol, Water Glass and their mixtures.
    • Tolerances: On Request.

    Advantages of Investment Casting Components:
    - Excellent and smooth surface finish
    - Tight dimensional tolerances.
    - Complex and intricate shapes with design flexibility
    - Capability to cast thin walls therefore a lighter casting component
    - Wide selection of cast metals and alloys (ferrous and non-ferrous)
    - Draft is not required in the molds design.
    - Reduce the need for secondary machining.
    - Low material waste.

     

    Materials for Investment Casting and CNC Machining at RMC Foundry
    Category China Grade US Grade Germany Grade
    Ferritic Stainless Steel 1Cr17, 022Cr12, 10Cr17, 430, 431, 446, CA-15, CA6N, CA6NM 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4
    Martensitic Stainless Steel 1Cr13, 2Cr13, 3Cr13, 4Cr13, 410, 420, 430, 440B, 440C 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125
    Austenitic stainless steel 06Cr19Ni10, 022Cr19Ni10,
    06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5
    302, 303, 304, 304L, 316, 316L,   329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4406, 1.4408, 1.4409, 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581,
    1.4582, 1.4584,
    Precipitation Hardening Stainless Steel 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb 630, 634, 17-4PH, 15-5PH,  CB7Cu-1 1.4542
    Duplex Stainless Steel 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A,
    A 995 1B, A 995 4A, A 995 5A, 2205, 2507
    1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770
    High Mn Steel ZGMn13-1, ZGMn13-3, ZGMn13-5 B2, B3, B4 1.3802, 1.3966, 1.3301, 1.3302
    Tool Steel Cr12 A5, H12, S5 1.2344, 1.3343, 1.4528, GXCrMo17,   X210Cr13, GX162CrMoV12
    Heat Resistant Steel 20Cr25Ni20, 16Cr23Ni13,
    45Cr14Ni14W2Mo
    309, 310, CK20, CH20, HK30 1.4826, 1.4828, 1.4855, 1.4865
    Nickle-base Alloy HASTELLY-C, HASTELLY-X,  SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22,  M30C, M-35-1, INCOLOY600,
    INCOLOY625
    2.4815, 2.4879, 2.4680
    Aluminum
    Alloy
    ZL101, ZL102, ZL104 ASTM A356, ASTM A413,  ASTM A360 G-AlSi7Mg, G-Al12
    Copper Alloy H96, H85, H65, HPb63-3,
    HPb59-1, QSn6.5-0.1, QSn7-0.2
    C21000, C23000, C27000, C34500, C37710, C86500,  C87600, C87400, C87800,  C52100, C51100 CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5
    Cobalt-base Alloy UMC50, 670, Grade 31 2.4778

    Also called precision machining, the CNC machining could reach a very high accuracy in geometical tolerance and dimensional tolerance. With our CNC machines and Horizontal Machining Centers (HMC) and Vertical Machining Centers (VMC), we can almost meet all of your required tolerance grades.

    INVESTMENT CASTING TOLERANCES
    Inches Millimeters
    Dimension Tolerance Dimension Tolerance
    Up to 0.500 ±.004″ Up to 12.0 ± 0.10mm
    0.500 to 1.000” ±.006″ 12.0 to 25.0 ± 0.15mm
    1.000 to 1.500” ±.008″ 25.0 to 37.0 ± 0.20mm
    1.500 to 2.000” ±.010″ 37.0 to 50.0 ± 0.25mm
    2.000  to 2.500” ±.012″ 50.0 to 62.0 ± 0.30mm
    2.500 to 3.500” ±.014″ 62.0 to 87.0 ± 0.35mm
    3.500 to 5.000” ±.017″ 87.0 to 125.0 ± 0.40mm
    5.000 to 7.500” ±.020″ 125.0 to190.0 ± 0.50mm
    7.500 to 10.000” ±.022″ 190.0 to 250.0 ± 0.57mm
    10.000 to 12.500” ±.025″ 250.0 to 312.0 ± 0.60mm
    12.500 to 15.000 ±.028″ 312.0 to 375.0 ± 0.70mm

    AISI 316 Stainless Steel Machining Impeller
    cnc machined metal services
    Alloy steel CNC machining products
    Alloy steel 20Mn machined parts


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    Custom Products from Gray Iron Casting Company – Stainless Steel Precision Machining Parts – RMC Foundry detail pictures


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