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Manufacturer for Lost Foam Casting Factory - Custom Lost Foam Casting Iron – RMC Foundry

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Our pursuit and company goal is to "Always satisfy our customer requirements". We continue to develop and design superior quality products for both our old and new customers and achieve a win-win prospect for our clients as well as us for Super Duplex Stainless Steel Investment Casting , Ductile Iron Lost Foam Casting Foundry , Steel No Bake Casting , Our clients mainly distributed in the North America, Africa and Eastern Europe. we can supply high quality products with the very competitive price.
Manufacturer for Lost Foam Casting Factory - Custom Lost Foam Casting Iron – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
Gray Cast Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
Ductile Cast Iron or Nodular Cast Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
Brass & Copper.
• Other Materials and Standards on request

Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

Lost Foam casting patterns
lost foam casting factory


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Innovation, excellent and reliability are the core values of our business. These principles today extra than ever form the basis of our success as an internationally active mid-size company for Manufacturer for Lost Foam Casting Factory - Custom Lost Foam Casting Iron – RMC Foundry, The product will supply to all over the world, such as: Czech Republic , Mexico , Honduras , We warmly welcome you to come to visit us personally. We hope to establish a long-term friendship based on equality and mutual benefit. If you want to get in touch with us, please do not hesitate to call. We will be your best choice.
  • The product classification is very detailed that can be very accurate to meet our demand, a professional wholesaler.
    5 Stars By Cindy from Provence - 2017.09.30 16:36
    We feel easy to cooperate with this company, the supplier is very responsible, thanks.There will be more in-depth cooperation.
    5 Stars By Kevin Ellyson from Jamaica - 2018.09.21 11:44