High definition Permanent Mold Casting - Alloy Steel Casting by Sand Mold Casting – RMC Foundry Detail:
China OEM custom alloy steel shell mold casting products.
Shell molding casting process is also called pre-coated resin sand casting process, hot shell molding castings or core casting process. The main molding material is the pre-coated phenolic resin sand, which is more expensive than green sand and furan resin sand. Moreover, this sand can not be recycle used.
Resin Coated Sand Casting Metal and Alloys | |
Metal & Alloys | Popular Grade |
Gray Cast Iron | GG10~GG40; GJL-100 ~ GJL-350; |
Ductile (Nodular) Cast Iron | GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2 |
Austempered Ductile Iron (ADI) | EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2 |
Carbon Steel | C20, C25, C30, C45 |
Alloy Steel | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V |
Stainless Steel | Ferritic Stainless Steel, Martensitic Stainless Steel, Austenitic Stainless Steel, Precipitation Hardening Stainless Steel, Duplex Stainless Steel |
Aluminium Alloys | ASTM A356, ASTM A413, ASTM A360 |
Brass / Copper-based Alloys | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 |
Standard: ASTM, SAE, AISI, GOST, DIN, EN, ISO, and GB |
The Advantages of Furan Resin Coated Sand Self-hardening Molding Casting:
1) Improve the dimensional accuracy of castings and the surface roughness.
2) The hardening of the mold (core) sand does not require drying, which can save energy, and inexpensive wood or plastic core boxes and templates can also be used.
3) Self-hardnening molding sand is easy to compact and collapse, easy to clean up castings, and old sand can be recycled and reused, which greatly reduces the labor intensity of core making, modeling, sand falling, cleaning and other links, and it is easy to realize mechanization or automation.
4) The mass fraction of resin in sand is only 0.8%~2.0%, and the comprehensive cost of raw materials is low.
Because the self-hardening method has many of the above-mentioned unique advantages, the self-hardening method is not only used for core making, but also used for casting moulding. It is especially suitable for single piece and small batch production, and can produce cast iron, cast steel and non-ferrous alloy castings. Some Chinese foundries have completely replaced clay dry sand molds, cement sand molds, and partially replaced water glass sand molds.
Cast Alloy Steel Comparison from Different Countries | |||||||||
No. | China | Japan | Korea | U.S.A. | Germany | France | Russia | ||
GB | JIS | KS | ASTM | UNS | DIN | W-Nr. | NF | гост | |
1 | ZG40Mn | SCMn3 | SCMn3 | - | - | GS-40Mn5 | 1.1168 | - | - |
2 | ZG40Cr | - | - | - | - | - | - | - | 40Xл |
3 | ZG20SiMn | SCW480 (SCW49) | SCW480 | LCC | J02505 | GS-20Mn5 | 1.112 | G20M6 | 20гсл |
4 | ZG35SiMn | SCSiMn2 | SCSiMn2 | - | - | GS-37MnSi5 | 1.5122 | - | 35гсл |
5 | ZG35CrMo | SCCrM3 | SCCrM3 | - | J13048 | GS-34CrMo4 | 1.722 | G35CrMo4 | 35XMл |
6 | ZG35CrMnSi | SCMnCr3 | SCMnCr3 | - | - | - | - | - | 35Xгсл |
Shell Mould Castings
Custom Shell Casting Products
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We continue to keep increasing and perfecting our solutions and service. At the same time, we operate actively to do research and enhancement for High definition Permanent Mold Casting - Alloy Steel Casting by Sand Mold Casting – RMC Foundry, The product will supply to all over the world, such as: Georgia , Russia , Iran , "Good quality, Good service " is always our tenet and credo. We take every effort to control the quality, package, labels etc and our QC will check every detail during producing and before shipment. We are willing to establish long business relationship with those who seek the high quality products and good service. We have set up a wide sales network across European countries, North of America, South of America, Middle East, Africa, East Asia countries.Please contact us now, you will find our professional experience and high quality grades will contribute to your business.
By Julie from Jersey - 2017.02.28 14:19
The accounts manager made a detailed introduction about the product, so that we have a comprehensive understanding of the product, and ultimately we decided to cooperate.
By Lydia from Macedonia - 2017.01.28 19:59