Factory Outlets Zinc Alloy Sand Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry Detail:
When we cast the gray iron, we strictly follow the chemical composition and mechanical properties according to the stardards or requirements from the customers. Besides, we have the ability and equipment to test if there is casting defects inside the gray iron sand castings.
The ferrous alloys which have carbon contents of more than 2% are called cast irons. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities.
Gray iron castings are cheaper than ductile iron castings, but it has much lower tensile strength and ductility than ductile iron. Gray iron can not replace the carbon steel, while the ductile iron could replace the carbon steel in some situation due the high tensile strength, yield strength and elongation of ductile iron.
From the iron-carbon equilibrium diagram, it can be observed that cast irons have essentially cementite and ferrite. Because of the larger percentage of carbon, the amount of cementite is high resulting in very high hardness and brittleness qualities for cast iron.
▶ The Grades and Standards We Follow for Gray Cast Iron:
- ISO185: 100, 150, 200, 250, 300
- ASTM A48: NO.20, NO.25, NO.30, NO.35, NO.40, NO.45
- DIN 1691: GG10, GG15, GG20, GG25, GG30
- EN 1561: EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300
- BS 1452: 100, 150, 200, 250, 300
- AS 1830: T150, T220, T260, T300
▶ Capabilities of Sand Casting moulded by hand:
- • Max Size: 1,500 mm × 1000 mm × 500 mm
- • Weight Range: 0.5 kg – 500 kg
- • Annual Capacity: 5,000 tons – 6,000 tons
- • Tolerances: On Request.
▶ Capabilities of Sand Casting by Automatic Molding Machines:
- • Max Size: 1,000 mm × 800 mm × 500 mm
- • Weight Range: 0.5 kg – 500 kg
- • Annual Capacity: 8,000 tons – 10,000 tons
- • Tolerances: On Request.
▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment
▶ Sand Casting Inspection Capabilities
- • Spectrographic and manual quantitative analysis
- • Metallographic analysis
- • Brinell, Rockwell and Vickers hardness inspection
- • Mechanical property analysis
- • Low and normal temperature impact testing
- • Cleanliness inspection
- • UT, MT and RT inspection
▶ Post-Casting Process
- • Deburring & Cleaning
- • Shot Blasting / Sand Peening
- • Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
- • Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
- • CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,
Name of Cast Iron | Cast Iron Grade | Standard |
Grey Cast Iron | EN-GJL-150 | EN 1561 |
EN-GJL-200 | ||
EN-GJL-250 | ||
EN-GJL-300 | ||
EN-GJL-350 | ||
Ductile Cast Iron | EN-GJS-350-22/LT | EN 1563 |
EN-GJS-400-18/LT | ||
EN-GJS-400-15 | ||
EN-GJS-450-10 | ||
EN-GJS-500-7 | ||
EN-GJS-550-5 | ||
EN-GJS-600-3 | ||
N-GJS-700-2 | ||
EN-GJS-800-2 | ||
Austempered Ductile Iron | EN-GJS-800-8 | EN 1564 |
EN-GJS-1000-5 | ||
EN-GJS-1200-2 | ||
SiMo Cast Iron | EN-GJS-SiMo 40-6 | |
EN-GJS-SiMo 50-6 |
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Along with the "Client-Oriented" small business philosophy, a rigorous high-quality handle system, highly developed producing machines and a powerful R&D group, we always supply high-quality products and solutions, fantastic services and aggressive costs for Factory Outlets Zinc Alloy Sand Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry, The product will supply to all over the world, such as: Belize , Saudi Arabia , Philadelphia , Our company has built stable business relationships with many well-known domestic companies as well as oversea customers. With the goal of providing high quality products to customers at low cots, we are committed to improving its capacities in research, development, manufacturing and management. We have honored to receive recognition from our customers. Till now we have passed ISO9001 in 2005 and ISO/TS16949 in 2008. Enterprises of "quality of survival, the credibility of development" for the purpose, sincerely welcome domestic and foreign businessmen to visit to discuss cooperation.
By Aurora from New Zealand - 2018.05.22 12:13
The customer service staff is very patient and has a positive and progressive attitude to our interest, so that we can have a comprehensive understanding of the product and finally we reached an agreement, thanks!
By Maggie from Colombia - 2017.11.01 17:04