Investment Casting Foundry | Sand Casting Foundry from China

Stainless Steel Castings, Grey Iron Castings, Ductile Iron Castings

Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry

Short Description:


Product Detail

Product Tags

Related Video

Feedback (2)

We always get the job done to be a tangible staff to ensure that we can easily offer you the best high-quality and the greatest value for Stainless Steel Vacuum Casting , Alloy Steel Casting Foundry , Ductile Iron Casting Supplier , We are now on the lookout ahead to even larger cooperation with abroad consumers dependant on mutual added benefits. When you are interested in almost any of our products, be sure to experience cost-free to make contact with us for more facts.
Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
Gray Cast Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
Ductile Cast Iron or Nodular Cast Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
Brass & Copper.
• Other Materials and Standards on request

Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

Lost Foam casting patterns
lost foam casting factory


Product detail pictures:

Chinese Professional Carbon Steel Lost Foam Casting -
 Custom Lost Foam Casting Iron – RMC Foundry detail pictures


Related Product Guide:

We always think and practice corresponding to the change of circumstance, and grow up. We purpose at the achievement of a richer mind and body as well as the living for Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry, The product will supply to all over the world, such as: Sudan , Israel , Spain , Our faith is to be honest first, so we just supply high quality products to our customers. Really hope that we can be business partners. We believe that we can establish long time business relationship with each other. You can contact us freely for more information and pricelist of our products !
  • Factory equipment is advanced in the industry and the product is fine workmanship, moreover the price is very cheap, value for money!
    5 Stars By Prima from Rome - 2017.10.13 10:47
    The factory can meet continuously developing economic and market needs, so that their products are widely recognized and trusted, and that's why we chose this company.
    5 Stars By Donna from Slovakia - 2017.09.09 10:18