Investment Casting Foundry | Sand Casting Foundry from China

Stainless Steel Castings, Grey Iron Castings, Ductile Iron Castings

Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron Part – RMC Foundry

Short Description:


Product Detail

Product Tags

Related Video

Feedback (2)

We generally continually give you quite possibly the most conscientious shopper company, and the widest variety of designs and styles with finest materials. These endeavours include the availability of customized designs with speed and dispatch for Zinc Alloy Gravity Casting , Metal Foundry , Iron Casting Factory , Our service concept is honesty, aggressive, realistic and innovation. With your support, we will grow much better.
Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron Part – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
Gray Cast Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
Ductile Cast Iron or Nodular Cast Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
Brass & Copper.
• Other Materials and Standards on request

Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

China lost foam casting company
foam patterns at China casting foundry


Product detail pictures:

Chinese Professional Carbon Steel Lost Foam Casting -
 Custom Lost Foam Casting Iron Part – RMC Foundry detail pictures


Related Product Guide:

Our company puts emphasis on the management, the introduction of talented personnel, and the construction of staff building, trying hard to improve the quality and liability consciousness of staff members. Our company successfully attained IS9001 Certification and European CE Certification of Chinese Professional Carbon Steel Lost Foam Casting - Custom Lost Foam Casting Iron Part – RMC Foundry, The product will supply to all over the world, such as: Swansea , Durban , Mexico , With the effort to keep pace with world's trend, we'll always endeavor to meet customers' demands. If you want develop any other new items, we can customize them to suit your needs. If you feel interest in any of our products and solutions or want develop new merchandise, you should feel free to contact us. We are looking forward to forming successful business relationship with customers all over the world.
  • Product variety is complete, good quality and inexpensive, the delivery is fast and transport is security, very good, we are happy to cooperate with a reputable company!
    5 Stars By Christine from Estonia - 2017.12.02 14:11
    We have been appreciated the Chinese manufacturing, this time also did not let us disappoint,good job!
    5 Stars By Modesty from Liverpool - 2018.07.26 16:51