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Stainless Steel Castings, Grey Iron Castings, Ductile Iron Castings

OEM Duplex Stainless Steel Sand Casting – Custom Gray Cast Iron Sand Casting

Short Description:

Performance Characteristics of Alloy Steel Castings

  • • Poor fluidity and volume shrinkage and linear shrinkage are relatively large
  • • Comprehensive mechanical properties are relatively high. Compressive strength and tensile strength are equal
  • • Poor shock absorption and high notch sensitivity
  • • Low carbon steel castings have relatively good weldability.


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OEM Duplex Stainless Steel Sand Casting – Custom Gray Cast Iron Sand Casting Detail:

When we cast the gray iron, we strictly follow the chemical composition and mechanical properties according to the stardards or requirements from the customers. Besides, we have the ability and equipment to test if there is casting defects inside the gray iron sand castings.

The ferrous alloys which have carbon contents of more than 2% are called cast irons. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities.

Gray iron castings are cheaper than ductile iron castings, but it has much lower tensile strength and ductility than ductile iron. Gray iron can not replace the carbon steel, while the ductile iron could replace the carbon steel in some situation due the high tensile strength, yield strength and elongation of ductile iron.

From the iron-carbon equilibrium diagram, it can be observed that cast irons have essentially cementite and ferrite. Because of the larger percentage of carbon, the amount of cementite is high resulting in very high hardness and brittleness qualities for cast iron.

▶ What Metals and Alloys We Cast at Our Sand Casting Foundry
Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
Aluminium and Their Alloys
• Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

▶ Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

▶ Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

 

Name of Cast Iron  Cast Iron Grade Standard
Grey Cast Iron EN-GJL-150 EN 1561
EN-GJL-200
EN-GJL-250
EN-GJL-300
EN-GJL-350
Ductile Cast Iron EN-GJS-350-22/LT EN 1563
EN-GJS-400-18/LT
EN-GJS-400-15
EN-GJS-450-10
EN-GJS-500-7
EN-GJS-550-5
EN-GJS-600-3
N-GJS-700-2
EN-GJS-800-2
Austempered Ductile Iron EN-GJS-800-8 EN 1564
EN-GJS-1000-5
EN-GJS-1200-2
SiMo Cast Iron EN-GJS-SiMo 40-6
EN-GJS-SiMo 50-6

Sand casting production line
Grey Cast Iron Sand mould casting production line


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OEM Duplex Stainless Steel Sand Casting – Custom Gray Cast Iron Sand Casting detail pictures


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"Based on domestic market and expand overseas business" is our development strategy for OEM Duplex Stainless Steel Sand Casting – Custom Gray Cast Iron Sand Casting, The product will supply to all over the world, such as: Hungary , Canberra , Tanzania , With the support of our highly experienced professionals, we manufacture and supply best quality products. These are quality tested at various occasions to ensure only flawless range is delivered to customers, we also customize the array as per the need of customers to meet the requirement of customers.
  • With a positive attitude of "regard the market, regard the custom, regard the science", the company works actively to do research and development. Hope we have a future business relationships and achieving mutual success.
    5 Stars By Ella from France - 2018.11.04 10:32
    The company comply with the contract strict, a very reputable manufacturers, worthy a long-term cooperation.
    5 Stars By Kelly from Tanzania - 2017.06.22 12:49