Bottom price Metal Investment Casting - Investment Casting of Carbon Steel – RMC Foundry

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Bottom price Metal Investment Casting - Investment Casting of Carbon Steel – RMC Foundry Detail:

China OEM custom carbon steel castings by lost wax investment casting process. We could provide 3.1 Material Certificate of the casting metal according to EN 10204 if you need. Available inspection methods: dimension testing by CMM, non-destructive testing, chemical composition, mechanical properties, hardness testing, static balancing, dynamic balancing, air pressure and water pressure.

According to the level of carbon content, carbon steel for casting is generally divided into low carbon steel, medium carbon steel and high carbon steel. The cast carbon steels of all countries in the world are generally classified according to their strength, and corresponding grades are formulated.

Regarding the chemical composition of carbon steel, except for phosphorus and sulfur, there are no restrictions or only upper limits on other chemical elements. Under the above premise, the chemical composition of cast carbon steel is determined by the foundry according to the required mechanical properties.

The heat treatment methods of carbon steel castings are usually annealing, normalizing or normalizing + tempering. For some high carbon steel castings, quenching and tempering can also be used, that is, quenching + high temperature tempering, so as to improve the comprehensive mechanical properties of carbon steel castings. Small carbon steel castings can be directly quenched and tempered from the as-cast state. For large-scale or complex-shaped carbon steel castings, it is appropriate to perform quenching and tempering treatment after normalizing treatment.

Cast Carbon Steel Grade Comparison
No.	China	Japan	U.S.A.		ISO	Germany		France	Russia гост	Sweden SS	Britain
No.	GB	JIS	ASTM	UNS	ISO	DIN	W-Nr.	NF	Russia гост	Sweden SS	BS
1	ZG200-400 (ZG15)	SC410 (SC42)	415-205 (60-30)	J03000	200-400	GS-38	1.0416	-	15л	1306	-
2	ZG230-450 (ZG25)	SC450 (SC46)	450-240 965-35)	J03101	230-450	GS-45	1.0446	GE230	25л	1305	A1
3	ZG270-500 (ZG35)	SC480 (SC49)	485-275 (70-40)	J02501	270-480	GS-52	1.0552	GE280	35л	1505	A2
4	ZG310-570 (ZG45)	SCC5	(80-40)	J05002	-	GS-60	1.0558	GE320	45л	1606	-
5	ZG340-640 (ZG55)	-	-	J05000	340-550	-	-	GE370	-	-	A5

Capabilities of Investment Casting Foundry:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Bond Materials for Shell Building: Silica Sol, Water Glass and their mixtures.
• Tolerances: On Request.

Advantages of Investment Casting Components:
- Excellent and smooth surface finish
- Tight dimensional tolerances.
- Complex and intricate shapes with design flexibility
- Capability to cast thin walls therefore a lighter casting component
- Wide selection of cast metals and alloys (ferrous and non-ferrous)
- Draft is not required in the molds design.
- Reduce the need for secondary machining.
- Low material waste.

Materials for Investment Casting Process at RMC Foundry
Category	China Grade	US Grade	Germany Grade
Ferritic Stainless Steel	1Cr17, 022Cr12, 10Cr17,	430, 431, 446, CA-15, CA6N, CA6NM	1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4
Martensitic Stainless Steel	1Cr13, 2Cr13, 3Cr13, 4Cr13,	410, 420, 430, 440B, 440C	1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125
Austenitic stainless steel	06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5	302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN	1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4406, 1.4408, 1.4409, 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584,
Precipitation Hardening Stainless Steel	05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb	630, 634, 17-4PH, 15-5PH, CB7Cu-1	1.4542
Duplex Stainless Steel	022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N	A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507	1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770
High Mn Steel	ZGMn13-1, ZGMn13-3, ZGMn13-5	B2, B3, B4	1.3802, 1.3966, 1.3301, 1.3302
Tool Steel	Cr12	A5, H12, S5	1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12
Heat Resistant Steel	20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo	309, 310, CK20, CH20, HK30	1.4826, 1.4828, 1.4855, 1.4865
Nickle-base Alloy		HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35-1, INCOLOY600, INCOLOY625	2.4815, 2.4879, 2.4680
Aluminum Alloy	ZL101, ZL102, ZL104	ASTM A356, ASTM A413, ASTM A360	G-AlSi7Mg, G-Al12
Copper Alloy	H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2	C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100	CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5
Cobalt-base Alloy		UMC50, 670, Grade 31	2.4778

INVESTMENT CASTING TOLERANCES
Inches		Millimeters
Dimension	Tolerance	Dimension	Tolerance
Up to 0.500	±.004″	Up to 12.0	± 0.10mm
0.500 to 1.000”	±.006″	12.0 to 25.0	± 0.15mm
1.000 to 1.500”	±.008″	25.0 to 37.0	± 0.20mm
1.500 to 2.000”	±.010″	37.0 to 50.0	± 0.25mm
2.000 to 2.500”	±.012″	50.0 to 62.0	± 0.30mm
2.500 to 3.500”	±.014″	62.0 to 87.0	± 0.35mm
3.500 to 5.000”	±.017″	87.0 to 125.0	± 0.40mm
5.000 to 7.500”	±.020″	125.0 to190.0	± 0.50mm
7.500 to 10.000”	±.022″	190.0 to 250.0	± 0.57mm
10.000 to 12.500”	±.025″	250.0 to 312.0	± 0.60mm
12.500 to 15.000	±.028″	312.0 to 375.0	± 0.70mm