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8 Year Exporter Steel Green Sand Casting - Gray Iron Sand Casting Foundry – RMC Foundry

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8 Year Exporter Steel Green Sand Casting - Gray Iron Sand Casting Foundry – RMC Foundry Detail:

Gray Iron Sand Casting Foundry from China with OEM Custom and CNC Machining Services.

Cast iron is an iron-carbon cast alloy with other elements that is made by remelting pig iron, scrap, and other additions. For differentiation from steel and cast steel, cast iron is defined as a cast alloy with a carbon content (min 2.03%) that ensures the solidification of the final phase with a eutectic transformation.

Depending on chemical specifications, cast irons can be non- alloyed or alloyed. The range of alloyed irons is much wider, and they contain either higher amounts of common components, such as silicon and manganese, or special additions, such as nickel, chromium, aluminum, molybdenum, tungsten, copper, vana- dium, titanium, plus others. Generally speaking, the cast iron could be divided into gray iron, ducitle iron (nodular iron), white cast iron, compacted graphite iron and malleable cast iron.

Raw Materials Available for Sand Casting 
• Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
• Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
• Aluminium and Their Alloys
• Other Materials and Standards: on request

 

Country Standard Equivalent Grades of Grey Cast Iron 
ISO ISO 185 100 150 200 250 300 350 -
China GB 9439 HT100 HT150 HT200 HT250 HT300 HT350 -
USA ASTM A48 - NO.20 NO.30 NO.35 NO.40 NO.50 NO.55
NO.25 NO.45 NO.60
Germany DIN 1691 GG10 GG15 GG20 GG25 GG30 GG35 GG40
Austria
European EN 1561 EN-GJL-100 EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350
Japan JIS G5501 FC100 FC150 FC200 FC250 FC300 FC350 -
Italy UNI 5007 G10 G15 G20 G25 G30 G35 -
France NF A32-101 - FGL150 FGL200 FGL250 FGL300 FGL350 FGL400
UK BS 1452 100 150 200 250 300 350 -
India IS 210 - FG150 FG200 FG260 FG300 FG350 FG400
Spain UNF - FG15 FG20 FG25 FG30 FG35 -
Belgium NBN 830-01 FGG10 FGG15 FGG20 FGG25 FGG30 FGG35 FGG40
Australia AS 1830 - T150 T220 T260 T300 T350 T400
Sweden SS 14 01 O110 O115 O120 O125 O130 O135 O140
Norway NS11 100 SJG100 SJG150 SJG200 SJG250 SJG300 SJG350 -
Min. Tensile Strength (Mpa) 100 150 200 250 300 350 -

Capabilities of Sand Casting moulded by hand:  
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request.

Main Production Procedure
Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

Sand Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
• Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

General Commerial Terms
• Main work flow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
• Lead time: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
• Payment Terms: To be negotiated.
• Payment methods: T/T, L/C, West Union, Paypal.

china gray cast iron sand castings


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  • This company has the idea of "better quality, lower processing costs, prices are more reasonable", so they have competitive product quality and price, that's the main reason we chose to cooperate.
    5 Stars By Debby from Turkey - 2017.09.16 13:44
    The company comply with the contract strict, a very reputable manufacturers, worthy a long-term cooperation.
    5 Stars By Karen from Germany - 2017.02.28 14:19