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2020 Good Quality Lost Foam Casting Company - Custom Lost Foam Casting Iron – RMC Foundry

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Our company promises all buyers of the first-class products and solutions as well as most satisfying post-sale support. We warmly welcome our regular and new shoppers to join us for Zinc Alloy Casting , Cast Iron Casting , Stainless Steel Lost Wax Casting Manufacturer , With advantage of industry management, the company has always been committed to supporting customers to become the market leader in their respective industries.
2020 Good Quality Lost Foam Casting Company - Custom Lost Foam Casting Iron – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
Gray Cast Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
Ductile Cast Iron or Nodular Cast Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
Brass & Copper.
• Other Materials and Standards on request

Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

China lost foam casting company
foam patterns at China casting foundry


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2020 Good Quality Lost Foam Casting Company -
 Custom Lost Foam Casting Iron – RMC Foundry detail pictures


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Dependable high-quality and fantastic credit standing are our principles, which will help us at a top-ranking position. Adhering to your tenet of "quality very first, client supreme" for 2020 Good Quality Lost Foam Casting Company - Custom Lost Foam Casting Iron – RMC Foundry, The product will supply to all over the world, such as: Greenland , United Arab emirates , Kuala Lumpur , We integrate design, manufacture and export together with more than 100 skillful workers, strict quality controlling system and experienced technology.We keep long term business relationships with wholesaler and distributors form more than 50 countries, such as USA, UK, Canada, Europe and Africa etc.
  • The company can think what our think, the urgency of urgency to act in the interests of our position, can be said this is a responsible company, we had a happy cooperation!
    5 Stars By Ricardo from UK - 2018.06.03 10:17
    The company's products very well, we have purchased and cooperated many times, fair price and assured quality, in short, this is a trustworthy company!
    5 Stars By Marcia from Israel - 2017.02.18 15:54