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Short Lead Time for Ductile Iron Casting Company - Custom Lost Foam Casting Factory – RMC Foundry

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Short Lead Time for Ductile Iron Casting Company - Custom Lost Foam Casting Factory – RMC Foundry Detail:

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

China custom iron lost foam castings
Gray Iron Lost Foam Casting Factory


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We always do the job to be a tangible group making sure that we can provide you with the top top quality as well as ideal value for Short Lead Time for Ductile Iron Casting Company - Custom Lost Foam Casting Factory – RMC Foundry, The product will supply to all over the world, such as: Botswana , European , Yemen , We always adhere to follow the honesty, mutual benefit, common development, after years of development and the tireless efforts of all staff, now has perfect export system, diversified logistics solutions, comprehensive meet customer shipping, air transport, international express and logistics services. Elaborate one-stop sourcing platform for our customers!
  • It is a very good, very rare business partners, looking forward to the next more perfect cooperation!
    5 Stars By Chloe from Singapore - 2018.11.11 19:52
    With a positive attitude of "regard the market, regard the custom, regard the science", the company works actively to do research and development. Hope we have a future business relationships and achieving mutual success.
    5 Stars By Belle from Algeria - 2018.07.12 12:19