Personlized Products Carbon Steel Casting Factory - Lost Foam Casting Aluminium Company – RMC Foundry Detail:
Lost foam casting aluminium parts are widely used for transmission cover of heavy duty truck. During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
Lost Foam Casting, also called EPC (Expandable Pattern Casting) or LFC (Lost Foam Casting), is to put the foamed plastic pattern group coated with refractory coating into the sand box, and fill it with dry sand or self-hardening sand around the pattern. During pouring, the high-temperature molten metal makes the foam pattern pyrolyzed and “disappears” and occupies the exit space of the pattern, and finally the casting method of the casting is obtained.
The castings produced by lost foam casting have high dimensional accuracy and smooth surface with less pollution in the production process. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys.
▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request
▶ Capabilities of Lost Foam Casting Aluminium Foundry
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.
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Our enterprise since its inception, often regards solution excellent as enterprise life, continually strengthen output technology, enhance product high quality and continually strengthen organization total high-quality administration, in strict accordance using the national standard ISO 9001:2000 for Personlized Products Carbon Steel Casting Factory - Lost Foam Casting Aluminium Company – RMC Foundry, The product will supply to all over the world, such as: Sierra Leone , Denmark , New Zealand , We maintain long-term efforts and self-criticism, which helps us and improvement constantly. We strive to improve customer efficiency to save costs for customers. We do our best to improve the quality of product. We will not live up to the historic opportunity of the times.

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