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New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry

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New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Gray Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
• Ductile Iron or Nodular Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

Lost Foam casting patterns
lost foam casting factory


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New Arrival China Bronze Lost Foam Casting -
 Custom Lost Foam Casting Iron – RMC Foundry detail pictures


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Innovation, excellent and reliability are the core values of our business. These principles today extra than ever form the basis of our success as an internationally active mid-size company for New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry, The product will supply to all over the world, such as: Portland , Uganda , Mexico , With good quality, reasonable price and sincere service, we enjoy a good reputation. Products are exported to South America, Australia, Southeast Asia and so on. Warmly welcome customers at home and abroad to cooperate with us for the brilliant future.
  • This manufacturer can keep improving and perfecting products and service, it is in line with the rules of market competition, a competitive company.
    5 Stars By Pamela from Chile - 2017.11.12 12:31
    The enterprise has a strong capital and competitive power, product is sufficient, reliable, so we have no worries on cooperating with them.
    5 Stars By Nina from Kazakhstan - 2018.02.12 14:52