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New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry

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Our workforce through professional training. Skilled professional knowledge, solid sense of service, to fulfill the services demands of consumers for Alloy Steel Casting Manufacturer , Brass Lost Wax Casting Foundry , Bronze Casting Foundry , Our concept would be to assist presenting the confidence of each prospective buyers while using the offering of our most honest service, as well as right merchandise.
New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry Detail:

Lost foam casting, also called EPS casting or full mold casting, uses expendable mold materials to make the casting mold. At our lost foam casting foundry, we can produce the metal castings by lost foam casting as per your requirements and drawings. The CNC precision machining, and surface treatment services are also available from our factory.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Gray Iron: HT150, HT200, HT250, HT300, HT350; GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; GG10~GG40.
• Ductile Iron or Nodular Iron: GGG40, GGG50, GGG60, GGG70, GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2;
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Greater design freedom in the construction of cast parts
• Small quantity is possible due to the layered structure of the pattern.
• Lower need for secondary machining with near net shape.
• High flexibility by short start up lead time.
• Longer EPS mould span life, thus lower average tool costs

 

Lost Foam casting patterns
lost foam casting factory


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New Arrival China Bronze Lost Foam Casting -
 Custom Lost Foam Casting Iron – RMC Foundry detail pictures


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We know that we only thrive if we can guarantee our combined rate competiveness and good quality advantageous at the same time for New Arrival China Bronze Lost Foam Casting - Custom Lost Foam Casting Iron – RMC Foundry, The product will supply to all over the world, such as: Amsterdam , Costa Rica , Nigeria , We warmly welcome domestic and overseas customers to visit our company and have business talk. Our company always insists on the principle of "good quality, reasonable price, the first-class service". We have been willing to build long-term, friendly and mutually beneficial cooperation with you.
  • It is really lucky to meet such a good supplier, this is our most satisfied cooperation, I think we will work again!
    5 Stars By Mary from Ghana - 2018.06.18 17:25
    The enterprise has a strong capital and competitive power, product is sufficient, reliable, so we have no worries on cooperating with them.
    5 Stars By Doreen from Melbourne - 2017.06.22 12:49