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Manufacturer for Steel Lost Foam Casting Products

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  • Manufacturer for Steel Lost Foam Casting Products

Short Description:

Advantages of Lost Foam Casting:

  • 1. Greater design freedom in the construction of casting patterns
  • 2. Functionally integrated casting parts can be produced as single parts due to the layered structure of the several pieces of patterns (cost advantage)
  • 3. Near net shape casting to reduce the need of CNC machining
  • 4. Possibility to automate the respective work steps
  • 5. High flexibility through short leadtime of set-up
  • 6. Long EPS mould service lives, hence lower tool costs on average casting items
  • 7. Assembly and treatment costs are reduced by the omission of the treatment process, installation parts, screw connections, etc.
  • 8. Expansion of the scope of application of cast designs


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Our aim is usually to give superior quality items at aggressive rates, and top-notch company to clients around the earth. We have been ISO9001, CE, and GS certified and strictly adhere to their good quality specifications for Ductile Iron Shell Casting , Precision Machining Services , Brass Precision Casting , We sincerely do our best to offer the best service for all the clients and businessmen.
Manufacturer for Steel Lost Foam Casting Products Detail:

Steel lost foam casting products could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

lost foam casting products
steel lost foam casting

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Which has a positive and progressive attitude to customer's desire, our corporation constantly improves our merchandise quality to satisfy the desires of consumers and further focuses on safety, reliability, environmental demands, and innovation of Manufacturer for Steel Lost Foam Casting Products, The product will supply to all over the world, such as: Nigeria , Kazakhstan , European , We integrate design, manufacture and export together with more than 100 skillful workers, strict quality controlling system and experienced technology.We keep long term business relationships with wholesaler and distributors form more than 50 countries, such as USA, UK, Canada, Europe and Africa etc.
    • The company leader recept us warmly, through a meticulous and thorough discussion, we signed a purchase order. Hope to cooperate smoothly
    5 Stars By Delia from Latvia - 2017.12.09 14:01
    The quality of the products is very good, especially in the details, can be seen that the company work actively to satisfy customer's interest, a nice supplier.
    5 Stars By Betty from Argentina - 2018.10.01 14:14

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