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Manufacturer for Lost Foam Casting Factory - Gray Iron Lost Foam Casting Gearbox Housing – RMC Foundry

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Manufacturer for Lost Foam Casting Factory - Gray Iron Lost Foam Casting Gearbox Housing – RMC Foundry Detail:

Gray Cast Iron Lost Foam Casting Company from China with OEM Custom and CNC Machining Services.

Lost Foam Casting, also known as Full Mold Casting, or Cavityless Molding Casting, refers to a casting method that combines foam patterns with dry sand molding. The molten metal directly fills and replaces the space occupied by the original plastic mold, and directly obtains the required casting after cooling. The foam pattern is directly vaporized during the metal casting process, so the lost foam casting does not require mold removal. At most lost foam casting foundries, the commonly used pattern material is polystyrene.

Cast iron is an iron-carbon cast alloy with other elements that is made by remelting pig iron, scrap, and other additions. For differentiation from steel and cast steel, cast iron is defined as a cast alloy with a carbon content (min 2.03%) that ensures the solidification of the final phase with a eutectic transformation.

Depending on chemical specifications, cast irons can be non- alloyed or alloyed. The range of alloyed irons is much wider, and they contain either higher amounts of common components, such as silicon and manganese, or special additions, such as nickel, chromium, aluminum, molybdenum, tungsten, copper, vana- dium, titanium, plus others. Generally speaking, the cast iron could be divided into gray iron, ducitle iron (nodular iron), white cast iron, compacted graphite iron and malleable cast iron.

Raw Materials Available for Lost Foam Casting 
• Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
• Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
• Aluminium and Their Alloys
• Other Materials and Standards on request

Capabilities of Lost Foam Casting:  
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

Main Production Procedure
Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

Lost Foam Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
• CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

General Commerial Terms
• Main work flow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
• Lead time: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
• Payment Terms: To be negotiated.
• Payment methods: T/T, L/C, West Union, Paypal.

OEM custom lost foam casting products


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To become the stage of realizing dreams of our employees! To build a happier, much more united and far more professional team! To reach a mutual profit of our clients, suppliers, the society and ourselves for Manufacturer for Lost Foam Casting Factory - Gray Iron Lost Foam Casting Gearbox Housing – RMC Foundry, The product will supply to all over the world, such as: New Delhi , Lithuania , America , Our professional engineering group will always be ready to serve you for consultation and feedback. We're able to also offer you with absolutely free samples to meet your requirements. Finest efforts will likely be produced to offer you the ideal service and goods. For anyone who is thinking about our company and merchandise, be sure to contact us by sending us emails or contact us quickly. As a way to know our merchandise and firm. lot more, you can come to our factory to find out it. We'll always welcome guests from all over the world to our business to build company relations with us. Be sure to feel free to get in touch with us for business and we believe we've been intending to share the top trading practical experience with all our merchants.
  • We are a small company that has just started, but we get the company leader's attention and gave us a lot of help. Hope we can make progress together!
    5 Stars By Belle from Wellington - 2017.08.16 13:39
    High production efficiency and good product quality, fast delivery and completed after-sale protection, a right choice, a best choice.
    5 Stars By Lesley from Uruguay - 2018.06.21 17:11