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Stainless Steel Castings, Grey Iron Castings, Ductile Iron Castings

Manufactur standard Carbon Steel V Process Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry

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Manufactur standard Carbon Steel V Process Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry Detail:

When we cast the gray iron, we strictly follow the chemical composition and mechanical properties according to the stardards or requirements from the customers. Besides, we have the ability and equipment to test if there is casting defects inside the gray iron sand castings.

The ferrous alloys which have carbon contents of more than 2% are called cast irons. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities.

Gray iron castings are cheaper than ductile iron castings, but it has much lower tensile strength and ductility than ductile iron. Gray iron can not replace the carbon steel, while the ductile iron could replace the carbon steel in some situation due the high tensile strength, yield strength and elongation of ductile iron.

From the iron-carbon equilibrium diagram, it can be observed that cast irons have essentially cementite and ferrite. Because of the larger percentage of carbon, the amount of cementite is high resulting in very high hardness and brittleness qualities for cast iron.
▶ What Metals and Alloys We Cast at Our Sand Casting Foundry
• Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
• Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
• Aluminium and Their Alloys
• Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

▶ Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

▶ Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
• Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

 

Name of Cast Iron  

 

Cast Iron Grade Standard
Grey Cast Iron EN-GJL-150 EN 1561
EN-GJL-200
EN-GJL-250
EN-GJL-300
EN-GJL-350
Ductile Cast Iron EN-GJS-350-22/LT EN 1563
EN-GJS-400-18/LT
EN-GJS-400-15
EN-GJS-450-10
EN-GJS-500-7
EN-GJS-550-5
EN-GJS-600-3
N-GJS-700-2
EN-GJS-800-2
Austempered Ductile Iron EN-GJS-800-8 EN 1564
EN-GJS-1000-5
EN-GJS-1200-2
SiMo Cast Iron EN-GJS-SiMo 40-6
EN-GJS-SiMo 50-6

Sand casting production line
Sand casting supplier


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Manufactur standard Carbon Steel V Process Casting -
 Custom Gray Cast Iron Sand Casting  – RMC Foundry detail pictures


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We always get the job done being a tangible workforce making sure that we can easily give you the very best quality as well as finest selling price for Manufactur standard Carbon Steel V Process Casting - Custom Gray Cast Iron Sand Casting – RMC Foundry, The product will supply to all over the world, such as: Mozambique , Slovakia , New Zealand , We taking advantage of experience workmanship, scientific administration and advanced equipment, ensure the product quality of production, we not only win the customers' faith, but also build up our brand. Today, our team is committed to innovation, and enlightenment and fusion with constant practice and outstanding wisdom and philosophy, we cater to the market demand for high-end products, to do professional products.
  • The factory has advanced equipment, experienced staffs and good management level, so product quality had assurance, this cooperation is very relaxed and happy!
    5 Stars By Olivia from Egypt - 2018.11.04 10:32
    Reasonable price, good attitude of consultation, finally we achieve a win-win situation,a happy cooperation!
    5 Stars By Delia from Nepal - 2017.09.30 16:36