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Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry

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Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry Detail:

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

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Low MOQ for Aluminium Casting Foundry -
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"Control the quality by the details, show the strength by quality". Our company has strived to establish a highly efficient and stable staff team and explored an effective quality control process for Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry, The product will supply to all over the world, such as: Macedonia , Vietnam , Indonesia , As operation principle is "be market-oriented , good faith as principle, win-win as objective", holding on "customer first, quality assurance, service first" as our purpose, dedicated to provide the original quality, create excellence service , we won the praise and trust in the industry of auto parts. In the future, We will provide quality product and excellent service in return to our customers , welcome any suggestions and feedback from all over the world.
  • We are long-term partners, there is no disappointment every time, we hope to maintain this friendship later!
    5 Stars By EliecerJimenez from New York - 2017.08.21 14:13
    This is a reputable company, they have a high level of business management, good quality product and service, every cooperation is assured and delighted!
    5 Stars By Chris Fountas from Czech Republic - 2017.10.13 10:47