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Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry

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Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry Detail:

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is “invested” into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo…etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

China custom iron lost foam castings
Gray Iron Lost Foam Casting Factory


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Low MOQ for Aluminium Casting Foundry -
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We know that we only thrive if we will guarantee our combined cost competiveness and high-quality advantageous at the same time for Low MOQ for Aluminium Casting Foundry - Custom Lost Foam Casting Factory – RMC Foundry, The product will supply to all over the world, such as: Senegal , Comoros , Cannes , Certainly, competitive price, suitable package and timely delivery will be assured as per customers' demands. We sincerely hope to build business relationship with you on the basis of mutual benefit and profit in the very near future. Warmly welcome to contact us and become our direct cooperators.
  • The factory technical staff gave us a lot of good advice in the cooperation process, this is very good, we are very grateful.
    5 Stars By Marcy Real from Puerto Rico - 2018.09.29 13:24
    The company account manager has a wealth of industry knowledge and experience, he could provide appropriate program according our needs and speak English fluently.
    5 Stars By Maxine from Kyrgyzstan - 2018.07.12 12:19