Forging 16MnCr5 Alloy Steel Center Gear Detail:
Material introduction
16MnCr5, a high-quality low alloy steel originating from Germany, is known as the representative of high-performance gear steel. In China, it is often called 16CrMnH (according to GB/T 5216-2004 standard). This material has occupied a place in the field of high-end gear parts manufacturing due to its excellent carburizing performance, excellent hardenability and good machinability. After carburizing and quenching treatment, the surface hardness of 16MnCr5 is significantly improved and the wear resistance is greatly enhanced. It is an ideal choice for manufacturing parts that bear heavy loads and frequent friction.
Chemical composition and microstructure
The chemical composition of 16MnCr5 has been carefully proportioned to ensure its excellent mechanical properties:
C: 0.14%~0.19%, providing the necessary strength and hardness for steel.
Si: ≤0.40%, helps to improve the thermal stability and oxidation resistance of steel.
Mn: 1.00%~1.30%, enhances the hardenability and toughness of steel.
Cr: 0.80%~1.10%, significantly improves the corrosion resistance and wear resistance of steel.
S: ≤0.035%, controls the thermal brittleness of steel.
P: ≤0.035%, improves the strength and resistance to atmospheric corrosion of steel.
Mechanical properties
16MnCr5 has excellent mechanical properties and can meet the needs of stringent industrial applications:
Tensile strength (MPa): 880-1180, ensuring the stability of parts when subjected to huge tensile forces.
Conditional yield strength (MPa): usually around 635 (the specific value may vary depending on the heat treatment process), ensuring the material's load-bearing capacity before yielding.
Elongation (%): 9, indicating that the material has good plasticity and is not easy to break when subjected to force.
Sectional reduction (%): 57 (or 35, depending on test conditions and specimen size), reflecting the material's energy absorption capacity before breaking.
Impact toughness value (J/cm²): 34, proving the material's toughness when subjected to impact.
Hardness: ≤297HB, providing a good foundation for subsequent carburizing and quenching treatment.
Grade : | 16MnCr5 | ||||
Number: | 1.7131 | ||||
Classification: | Alloy special steel | ||||
Standard: |
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Application
Automotive industry: As core components of automobile transmission systems, such as gears, worms and sealing sleeves, they ensure smooth and efficient vehicle transmission.
Machinery manufacturing: In various types of mechanical equipment, as key transmission components, such as gears and worm wheels, they improve the operating accuracy and reliability of the equipment.
Aerospace: In the field of aerospace, 16MnCr5 alloy steel is used to manufacture high-precision and high-load transmission components to ensure the safety performance of aircraft.
Wind power generation: In wind turbines, forging 16MnCr5 center gears are used for key transmission components such as gearboxes to improve power generation efficiency and equipment life.
Engineering machinery: In heavy engineering machinery such as excavators and cranes, as core components of the transmission system, they enhance the load-bearing capacity and stability of the equipment.
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