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Stainless Steel Castings, Grey Iron Castings, Ductile Iron Castings

factory Outlets for Iron Casting Factory - Custom Gray Cast Iron Sand Casting – RMC Foundry

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High-quality comes 1st; assistance is foremost; business enterprise is cooperation" is our business enterprise philosophy which is constantly observed and pursued by our business for Ductile Iron Shell Mold Casting Foundry , Alloy Steel Casting Products , Aluminium No Bake Casting , The main goal of our company is to live a satisfactory memory to all the customers, and establish a long term business relationship with buyers and users all over the world.
factory Outlets for Iron Casting Factory - Custom Gray Cast Iron Sand Casting – RMC Foundry Detail:

When we cast the gray iron, we strictly follow the chemical composition and mechanical properties according to the stardards or requirements from the customers. Besides, we have the ability and equipment to test if there is casting defects inside the gray iron sand castings.

The ferrous alloys which have carbon contents of more than 2% are called cast irons. Though cast irons can have a carbon percentage between 2 to 6.67, the practical limit is normally between 2 and 4%. These are important mainly because of their excellent casting qualities.

Gray iron castings are cheaper than ductile iron castings, but it has much lower tensile strength and ductility than ductile iron. Gray iron can not replace the carbon steel, while the ductile iron could replace the carbon steel in some situation due the high tensile strength, yield strength and elongation of ductile iron.

From the iron-carbon equilibrium diagram, it can be observed that cast irons have essentially cementite and ferrite. Because of the larger percentage of carbon, the amount of cementite is high resulting in very high hardness and brittleness qualities for cast iron.
▶ What Metals and Alloys We Cast at Our Sand Casting Foundry
• Gray Iron: GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350
• Ductile Iron: GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
• Aluminium and Their Alloys
• Other Materials and Standards on request

▶ Capabilities of Sand Casting moulded by hand:
• Max Size: 1,500 mm × 1000 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 5,000 tons – 6,000 tons
• Tolerances: On Request.

▶ Capabilities of Sand Casting by Automatic Molding Machines:
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 500 kg
• Annual Capacity: 8,000 tons – 10,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Sand Casting Inspection Capabilities
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

▶ Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec
Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

 

Name of Cast Iron  

 

Cast Iron Grade Standard
Grey Cast Iron EN-GJL-150 EN 1561
EN-GJL-200
EN-GJL-250
EN-GJL-300
EN-GJL-350
Ductile Cast Iron EN-GJS-350-22/LT EN 1563
EN-GJS-400-18/LT
EN-GJS-400-15
EN-GJS-450-10
EN-GJS-500-7
EN-GJS-550-5
EN-GJS-600-3
N-GJS-700-2
EN-GJS-800-2
Austempered Ductile Iron EN-GJS-800-8 EN 1564
EN-GJS-1000-5
EN-GJS-1200-2
SiMo Cast Iron EN-GJS-SiMo 40-6
EN-GJS-SiMo 50-6

Sand casting production line
Sand casting supplier


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factory Outlets for Iron Casting Factory -
 Custom Gray Cast Iron Sand Casting  – RMC Foundry detail pictures


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Gaining customer satisfaction is our company's aim forever. We will make great efforts to develop new and top-quality products, meet your special requirements and provide you with pre-sale, on-sale and after-sale services for factory Outlets for Iron Casting Factory - Custom Gray Cast Iron Sand Casting – RMC Foundry, The product will supply to all over the world, such as: Adelaide , Mexico , Lithuania , With more than 9 years of experience and a professional team, we have exported our products to many countries and regions all over the world. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.
  • Company director has very rich management experience and strict attitude, sales staff are warm and cheerful, technical staff are professional and responsible,so we have no worry about product,a nice manufacturer.
    5 Stars By Nicci Hackner from Spain - 2018.06.18 17:25
    We are a small company that has just started, but we get the company leader's attention and gave us a lot of help. Hope we can make progress together!
    5 Stars By Anastasia from Juventus - 2018.12.05 13:53