In this article we try to introduce some information about the estimated costs of cast steel castings by weight. Actually both the costs of cast iron castings and cast steel castings have the similar factors which can decide how much we cost, such as complexity of casting structure, casting size, materials and the demand quantities per month or year.
Generally speaking the cast steel castings always cost higher than iron castings. This is caused mainly by two factors. The cast steel materials is more expensive, especially the steel alloys and the stainless steel. If the customers require special mechanical properties like wear-resistance, heat-resistance or anti-rust performance, the special chemicals (such as Mn, Mo, Cr, Ni) should be added into the molten metal during casting. Of course, the heat treatment tempering, quenching, annealing, carburization or normalization are usually made for steel castings to get the desired mechanical properties.
The other factor why steel casting is more expensive is the casting process. Comparing to the gray cast iron and ductile cast iron, which is cast mainly by green sand casting or shell molding casting, the steel castings should always be produced by so-called speical casting process, including investment casting (lost wax process), lost foam casting, vacuum casting or other new technologies. These above casting processes could make sure the accurate dimensions, well surfaces and good mechanical properties. Accordingly, the costs would also be higher of course.
Estimation of Steel Castings by Weight |
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Material | Casting Process | Complexity of Casting Structure | Unit Weight of Finish Casting (LB, KG) | Casting Price per Pound (USD / LB) | Casting Price per kg (USD/KG) | Casting Price per Ton (USD/TON) |
Cast Carbon Steel (take C40 for example) | Sand Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 1.18 | 2.60 | 2600 |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 1.22 | 2.70 | 2700 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 1.13 | 2.50 | 2500 | ||
4.5 - 450 lb (10.0-1000 kg) | 1.04 | 2.30 | 2300 | |||
Investment Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 3.44 | 7.60 | 7600 | |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 3.39 | 7.50 | 7500 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 3.26 | 7.20 | 7200 | ||
4.5 - 450 lb (10.0-1000 kg) | 3.08 | 6.80 | 6800 | |||
Alloy Carbon Steel (take 42CrMo2 for example) | Sand Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 1.27 | 2.80 | 2800 |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 1.18 | 2.60 | 2600 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 1.13 | 2.50 | 2500 | ||
4.5 - 450 lb (10.0-1000 kg) | 1.09 | 2.40 | 2400 | |||
Investment Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 3.53 | 7.80 | 7800 | |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 3.44 | 7.60 | 7600 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 3.26 | 7.20 | 7200 | ||
4.5 - 450 lb (10.0-1000 kg) | 3.12 | 6.90 | 6900 | |||
Stainless Steel (take AISI 316 for example) | Sand Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 2.12 | 4.68 | 4680 |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 2.04 | 4.52 | 4520 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 2.03 | 4.48 | 4480 | ||
4.5 - 450 lb (10.0-1000 kg) | 2.00 | 4.42 | 4420 | |||
Investment Casting | High | 0.0 - 0.5 lb (0.1 - 1.0 kg) | 4.59 | 10.15 | 10150 | |
0.5 - 22.0 lb (1.0 - 50.0 kg) | 4.44 | 9.82 | 9820 | |||
Normal and Medium | 0.5 – 4.5 lb (1.0-10.0 kg) | 4.32 | 9.56 | 9560 | ||
4.5 - 450 lb (10.0-1000 kg) | 4.17 | 9.21 | 9210 | |||
Note: The above estimation is just based on the EXW price terms, steady costs of iron & steel, and the exchange rates. Any change of these factors will influent the casting costs. |
To know more or get an exact quotation for the steel casting you need, please contact our engineering team.
Post time: Jun-08-2021