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OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory

Short Description:

• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg – 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.


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OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory Detail:

 

Casting Process Annual Capacity / Tons Main Materials Casting Weight Dimensional Tolerance Grade (ISO 8062) Heat Treatment
Green Sand Casting  6000 Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel  0.3 kg to 200 kg  CT11~CT14 Normalization, Quenching, Tempering, Annealing, Carburization
Resin Coated Sand Casting (Shell Casting) 0.66 lbs to 440 lbs CT8~CT12
Lost Wax Investment Casting Water Glass Casting 3000 Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron 0.1 kg to 50 kg  CT5~CT9 
0.22 lbs to 110 lbs
Silica Sol Casting 1000 0.05 kg to 50 kg CT4~CT6
0.11 lbs to 110 lbs
Lost Foam Casting 4000 Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al 10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
Vacuum Casting 3000 Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel  10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
High Pressure Die Casting 500 Aluminium Alloys, Zinc Alloys 0.1 kg to 50 kg CT4~CT7
0.22 lbs to 110 lbs

 

Custom lost foam castings could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

lost foam casting factory

 

Comparison of Different Casting Processes

Items Sand Casting Permanent Mold Casting Die Casting Investment Casting Shell Mold Casting
Typical dimensional tolerances, inches ± .010" ± .010" ± .001" ± .010" ± .005"
± .030" ± .050" ± .015" ± .020" ± .015"
Relative cost in quantity Low Low Lowest Highest Medium high
Relative cost for small number Lowest High Highest Medium Medium High
Permissible weight of casting Umlimited 100 lbs. 75 lbs. Ounces to 100 lbs. Shell ozs. To 250 lbs. no-bake 1/2 lb. - tons
Thinnest section castable, inches 1/10" 1/8" 1/32" 1/16" 1/10"
Relative surface finish Fair to good Good Best Very Good Shell good
Relative ease of casting complex design Fair to good Fair Good Best Good
Relative ease of changing design in production Best Poor Poorest Fair Fair
Range of alloys tht can be cast unlimited Aluminium and copper base preferable Aluminum base prepferable Unlimted Unlimited

China Casting Company


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OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory detail pictures


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We always follow the principle "Quality Very first, Prestige Supreme". We have been fully committed to delivering our customers with competitively priced high-quality products and solutions, prompt delivery and experienced services for OEM Tailor-made Lost Foam Casting Products from Lost Foam Casting Factory, The product will supply to all over the world, such as: Slovakia , Belgium , Nepal , Our products are widely sold to Europe, USA, Russia, UK, France, Australia, Middle East, South America, Africa, and Southeast Asia, etc. Our solutions are highly recognized by our customers from all around the world. And our company is committed to continually improving effectiveness of our management system to maximize customer satisfaction. We sincerely hope to make progress with our customers and create a win-win future together. Welcome to join us for business!
  • This is the first business after our company establish, products and services are very satisfying, we have a good start, we hope to cooperate continuous in the future!
    5 Stars By Anna from Puerto Rico - 2017.06.22 12:49
    We are really happy to find such a manufacturer that ensuring product quality at the same time the price is very cheap.
    5 Stars By Deborah from Kyrgyzstan - 2018.08.12 12:27