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Metal Lost Foam Casting Company – Steel Lost Foam Casting Products

Short Description:

Metals: Chrome Molybdenum Cast Alloy Steel 42CrMo2
Manufacturing: Lost Foam Casting
Application: Wheels
Heat Treatment: Normalizing and QT (Quenching + Tempering)
Surface Treatment: Shot Blasting + Electrophoresis
Weight: 18.80 kg
Testing: CMM, Mechanical Properties, Chemical Compositions


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Well-run devices, expert profits group, and better after-sales companies; We have been also a unified huge family, everybody keep on with the organization worth "unification, determination, tolerance" for Ductile Iron Casting Factory , Cnc Machining Parts , Steel Precision Casting Company , With a rapid advancement and our buyers come from Europe, United States, Africa and everywhere in the world. Welcome to visit our manufacturing unit and welcome your order, for further more inquires be sure to don't hesitate to get hold of us!
Metal Lost Foam Casting Company – Steel Lost Foam Casting Products Detail:

Steel lost foam casting products could be made by according to the drawings and requirements with quick production and competitive prices. Lost foam casting is a near-net forming process, suitable for the production of more precise castings of various sizes with complex structures and unlimited alloys, especially for large and thick-wall castings.

During lost foam casting process, the sand is not bonded and a foam pattern is used to form the shape of the desired metal parts. The foam pattern is "invested" into the sand at the Fill & Compact process station allowing the sand into all voids and supporting the foam patterns external form. The sand is introduced into the flask containing the casting cluster and compacted to ensure all voids and sapes are supported.

▶ Raw Materials Available for Lost Foam Casting (LFC):
• Aluminium Alloys.
• Carbon Steel: Low carbon, medium carbon and high carbon steel from AISI 1020 to AISI 1060.
• Cast Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Main Production Procedure
• Mold foam pattern making.
• Age pattern to allow dimensional shrinkage.
• Assemble pattern into a tree
• Build cluster (multiple patterns per cluster).
• Coat cluster.
• Foam pattern coating.
• Compact cluster in flask.
• Pour molten metal.
• Extract cluster from flasks.

 

lost foam casting products

 

Capabilities for Casting at RMC

Casting Process Annual Capacity / Tons Main Materials Casting Weight Dimensional Tolerance Grade (ISO 8062) Heat Treatment
Green Sand Casting  6000 Gray Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel  0.3 kg to 200 kg  CT11~CT14 Normalization, Quenching, Tempering, Annealing, Carburization
Resin Coated Sand Casting (Shell Casting) 0.66 lbs to 440 lbs CT8~CT12
Lost Wax Investment Casting Water Glass Casting 3000 Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron 0.1 kg to 50 kg  CT5~CT9 
0.22 lbs to 110 lbs
Silica Sol Casting 1000 0.05 kg to 50 kg CT4~CT6
0.11 lbs to 110 lbs
Lost Foam Casting 4000 Gray Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Steel, Brass, Al 10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
Vacuum Casting 3000 Gray Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel  10 kg to 300 kg CT8~CT12
 22 lbs to 660 lbs
High Pressure Die Casting 500 Aluminium Alloys, Zinc Alloys 0.1 kg to 50 kg CT4~CT7
0.22 lbs to 110 lbs

steel lost foam casting


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"Sincerity, Innovation, Rigorousness, and Efficiency" would be the persistent conception of our enterprise with the long-term to build with each other with consumers for mutual reciprocity and mutual advantage for Metal Lost Foam Casting Company – Steel Lost Foam Casting Products, The product will supply to all over the world, such as: kazan , Danish , Kuwait , We welcome customers from all over the world come to discuss business. We supply high quality solutions, reasonable prices and good services. We hope to sincerely build business relationships with customers from at home and abroad, jointly striving for a resplendent tomorrow.
  • Production management mechanism is completed, quality is guaranteed, high credibility and service let the cooperation is easy, perfect!
    5 Stars By Belle from New York - 2018.06.30 17:29
    The accounts manager made a detailed introduction about the product, so that we have a comprehensive understanding of the product, and ultimately we decided to cooperate.
    5 Stars By Philipppa from Uruguay - 2018.03.03 13:09